Perfil
Hasken mataki yana taka muhimmiyar rawa a cikina'urori masu nauyi na pallet, kai tsaye rinjayar ƙarfi da ƙarfin ɗaukar nauyi na duka tsarin.
Masu sana'a yawanci suna amfani da na'ura mai ƙira tare da1.5-2mm zafi-birgima ko sanyi-birgima karfedon samar da katako na mataki. Don haɓaka tsawon rayuwarsu da hana nakasu da tashin hankali na coil ɗin ƙarfe ya haifar, ana amfani da walda a mahaɗin daɗaɗɗen ƙarfe. Hanyoyin walda guda biyu da aka yi amfani da su a cikin masana'antu suneMIG walda (kamar yadda a cikin wannan yanayin) da kuma Laser cikakken walda.
Dukansu MIG welder da cikakken walƙiya laser suna ba da gudummawa ga ƙarfafa amincin tsari. Koyaya, saboda cikakken ɗaukar hoto na haɗin gwiwa a cikin cikakken walda, tasirin sa ya zarce na walda na MIG. Abokan ciniki za su iya zaɓar hanyar walda bisa la'akari da kasafin kuɗin su da buƙatun ɗaukar kaya.
Harka ta gaske-Main Technical Parameters
ginshiƙi mai gudana
Manual decoiler--Jagora--Leveler--Roll forming machine--Flying welder--Flying saw yankan--Fita tebur
Babban Ma'aunin Fasaha
1.Line gudun: 4-5 m / min, daidaitacce
2.Profiles: Multiple masu girma dabam-daya nisa na 66mm, kuma daban-daban tsawo na 76.2-165.1mm
3.Material kauri: 1.9mm (a cikin wannan yanayin)
4.Suitable abu: Hot birgima karfe, sanyi birgima karfe, galvanized karfe
5.Roll kafa inji: Cast-baƙin ƙarfe tsarin da sarkar tuki tsarin.
6.A'a. Na kafa tashar: 26
7.Welding tsarin: 2*welding torch, roll tsohon baya tsayawa lokacin walda.
8.Cutting tsarin: Saw yankan, rollformer ba ya daina lokacin yankan.
9.Changing size: Atomatik.
10.PLC cabinet: Siemens tsarin.
Ainihin shari'ar-Bayyanawa
Manual Decoiler
Mai gyara kayan aikin hannu yana fasalta ana'urar birkitsara don daidaita core fadada tashin hankali tsakanin kewayon φ490-510 mm, tabbatar da santsi uncoiling ayyuka. Idan aka yi la'akari da yin amfani da coil ɗin ƙarfe na 1.9mm, akwai haɗarin buɗewa kwatsam yayin kwancewa.Don magance wannan amincidamuwa, an shigar da hannun latsa don riƙe murfin ƙarfe a tsaye a wurin, yayin da ake ƙara ƙwanƙolin ƙarfe masu kariya don hana zamewar na'urar. Wannan ƙirar ba wai kawai tana ba da mafita mai tsada ba amma kuma yana ba da fifikon aminci a cikin tsarin kwancewa.
Kayan gyaran hannu yana dababu iko. Don mafi girman buƙatun ƙarfin samarwa, muna ba da zaɓi na zaɓina'ura mai aiki da karfin ruwa decoilermai amfani da tashar ruwa.
Jagora & Nuni na Dijital
Jagorar rollers suna taka muhimmiyar rawa wajen kiyaye jeri tsakanin coil ɗin ƙarfe da injuna, don haka hana karkatar da katakon mataki da shiga cikin tsarin yin nadi donhana sake dawowa nakasar karfe. Madaidaicinna matakin katako yana da mahimmanci don ingancin samfur kuma yana tasiri aikin ɗaukar nauyi na gabaɗayan tsarin racking. Ana ɗora rollers ɗin jagora da dabara ba kawai a farkon na'ura mai ƙira ba har maa wurare daban-daban tare da dukan layin yin nadi, tabbatar da daidaitattun daidaituwa a cikin tsarin samarwa.
Na'urorin nuni na dijital suna sauƙaƙeda dace rikodina daidai matsayi na jagora rollers. Kumama'auni na nisadaga kowace nadi mai jagora zuwa gefen hagu da dama na na'ura mai ƙirƙira ana yin rikodin su a cikin littafin, yana ba da damar yin gyare-gyare cikin sauƙi dangane da waɗannan bayanai ko da ƴan ƙaura suna faruwa yayin sufuri ko samarwa.
Leveler
Bayan haka, kullin karfe yana shiga cikin matakin. Dangane da kauri na 1.9mm, yana da mahimmanci donkawar da duk wani lanƙwasa da ke cikin kwandon karfe, don haka inganta flatness da kuma daidaici ga ingancin mataki katako. An sanye shi da 3 babba da 4 ƙananan rollers, madaidaicin ya cim ma wannan haƙiƙa yadda ya kamata, yana tabbatar da mafi kyawu da daidaitawa ga tsarin ƙirƙira na gaba.
Injin Ƙirƙirar Roll
A zuciyar dukan samar line ya ta'allaka ne da yi na'ura kafa inji. An sanye shi da madaidaicin sarrafa saurin da aka sauƙaƙe ta hanyar (alamar Jafananci) Yaskawa inverter, injin yana ba da kewayon saurin gudu daga 0 zuwa 10m/min, yana tabbatar da dacewa da buƙatun samarwa daban-daban. Yana nuna tashoshin kafa 26, yana amfani da shitsarin bangon bango da tsarin tuƙi, ƙwaƙƙwaran injiniya don sadar da daidaito da inganci a cikin tsarin ƙirƙira. Tare da fasahar yankan-baki da ƙaƙƙarfan ƙira, na'ura mai ƙira tana aiki a matsayin ginshiƙin inganci da yawan aiki a cikin layin samarwa.
Mai iya samarwadaban-daban masu girma dabam, tare da nisa na 66mm da tsawo jere daga 76.2 zuwa 165.1mm, wannan tsarin yana ba da sassauci a cikin fitarwa. Bayan shigar da faɗin ƙasa da tsayin da ake so a cikin majalisar kula da PLC, tashoshin kafa ta atomatik suna daidaitawa zuwa daidaitattun wurare kuma su gyara.mahimmin maki (A da B), sauƙaƙe girman canje-canje a cikin kusan mintuna 10. Daidaita tsayin tsayi ya dace da bambance-bambance a cikin mahimmin maki (A da B maki), yana ba da damar samar da katako mai tsayi da tsayi daban-daban.
Gcr15, babban ƙarfe mai ɗaukar carbon chromium wanda ya shahara saboda taurinsa da juriya, ana amfani dashi don kayan ƙirƙirar rollers. Don tsawanta karko, rollers ɗin suna yin plating na chrome. Bugu da ƙari, ginshiƙan da aka yi da kayan 40Cr suna yin maganin zafi, haɓaka ƙarfi da tabbatar da ingantaccen gini.
Flying MIG Welder
Don tsawaita tsawon rayuwar katakon mataki da hana rabuwa a gidajen haɗin gwiwar ƙarfe na ƙarfe, ana amfani da walda a mahaɗin coils na karfe a cikin ƙirar ɗigo. Tazara tsakanin kowane digo yana daidaitacce bisa ga buƙatun abokin ciniki. Bugu da ƙari, ana shigar da fitulun walda guda biyu don ƙara saurin layi. Wadannan fitiluzai iya motsawa lokaci guda tare da saurin yin nadi, tabbatar da ci gaba da aiki na na'ura mai ƙira.
Flying saw Yankan
Bayan yin birgima, katakon matakin ya ci gaba zuwa injin yankan, yana amfani da injin yankan gani saboda rufaffiyar siffa ta katakon matakin. Na musamman gani ruwan wukake tabbatar high daidaito da taurin, yayin damai sanyaya sprayeryana kiyaye igiyoyin zato, yana kara tsawon rayuwarsu. Kodayake saurin yankan gani yana da hankali fiye da sausaya na ruwa,an haɗa aikin wayar hannu don aiki tare tare da saurin samar da na'ura, tabbatar da aiki ba tare da katsewa ba. Haka kuma, na'urar yankan gani yana tabbatar da ƙarancin sharar gida yayin maye gurbin karfe da yanke bayanan martaba.
Encoder & PLC
A cikin na'ura mai ƙira, mai rikodin Koyo na Jafananci yana canza daidai tsayin coil ɗin zuwa siginar lantarki, wanda daga nan ake tura shi zuwa majalisar sarrafa PLC. Mai sarrafa motsi, wanda aka ajiye a cikin ma'aikatar kula da wutar lantarki, yana tabbatar da hanzari da raguwa maras kyau yayin motsi gaba da baya na na'urar yanke, don haka samun daidaitaccen tsayin yanke. Wannan ingantacciyar hanyar sarrafawa tana ba da garantin kwanciyar hankali da santsin alamun walda, yana hana katako daga fashewa da kuma tabbatar da ingantaccen samarwa mai inganci. Masu aiki na iya sauƙin sarrafa saurin samarwa, saita girman samarwa, yanke tsayi, da ƙari ta hanyar allon PLC. Bugu da ƙari, majalisar kula da PLC tana fasalta aikin ajiyar ƙwaƙwalwar ajiya don sigogin da aka saba amfani da su kuma yana ba da kariya daga kitsewa, gajeriyar kewayawa, da asarar lokaci, tabbatar da amincin aiki da aminci.
Harshen kan allon PLC za a iya keɓance shi bisa ga bukatun abokan ciniki.
Tashar Jirgin Ruwa
Tashar hydraulic ɗinmu tana da injin mai sanyaya wutar lantarki don ɓatar da zafi yadda ya kamata, yana tabbatar da tsawaita aiki mai aminci tare da ƙarancin gazawa.
Garanti
Bayan jigilar kaya, ana nuna ranar bayarwa akan farantin karfe, yana ba da garantin shekaru biyu don duk layin samarwa da garanti na shekaru biyar don rollers da shafts.
1. Decoiler
2. Ciyarwa
3.Bugi
4. Mirgine kafa tsaye
5. Tsarin tuki
6. Tsarin yankan
Wasu
Waje tebur
