BIDIYO
Perfil
Ƙaƙwalwar yanki ɗaya shine maɓalli mai mahimmanci a cikinauyi mai nauyitsarin, mai nuna akwatin rectangular-kamar giciye. An haɗa shi ta amfani da faranti masu haɗawa da sukurori, ƙirƙirar ƙaƙƙarfan tsari tare da madaidaitan tara. Wannan ƙira yana tabbatar da kwanciyar hankali da ƙarfi, mai iya ɗaukar nauyi mai yawa.
A cikin masana'anta, ana amfani da coil ɗin ƙarfe guda ɗaya don ƙirƙirar katakon akwati guda ɗaya.Ƙarfe mai sanyi, ƙarfe mai birgima, ko galvanized karfe mai kauri na 1.5-2mmyawanci ana aiki dashi don samarwa.
Harka ta gaske-Main Technical Parameters
An ƙera na'urar gyaran hannu tare da na'urar birki don daidaita haɓakawa da kuma tabbatar da kwance kwance a cikin kewayon φ460-520 mm. An haɗa hannun latsa don hana babban naɗin ƙarfe, yayin da ganyen kariya na ƙarfe yana hana zamewar coil, yana haɓaka ingancin farashi da aminci.
A cikin wannan misali, ana amfani da decoiler na hannu ba tare da nasa tushen wutar lantarki ba. Don ƙãra ƙarfin samarwa, muna ba da zaɓin na'ura mai ba da hanya tsakanin hanyoyin sadarwa da tashar ruwa mai ƙarfi.
Jagoranci
Jagorar rollers suna da mahimmanci don kiyaye jeri tsakanin coil ɗin ƙarfe da injin, hana ɓarna bututu. Har ila yau, suna taimakawa hana sake dawo da nakasar karfen na'urar a lokacin da ake yin aiki. Madaidaicin katakon akwatin bututu yana tasiri sosai ga ingancin samfur da kuma ƙarfin ɗaukar nauyi na tsarin racking. Rollers masu jagora suna tsaye bisa dabara tare da duk layin da aka yi don tabbatar da daidaitaccen jeri. Ana ƙididdige ma'aunai na kowane nisa na jagora zuwa gefe a cikin littafin, sauƙaƙe gyare-gyare dangane da wannan bayanan, ko da ƙananan ƙaura suna faruwa yayin sufuri ko samarwa.
Leveler
Bayan haka, kwandon karfe yana ci gaba zuwa matakin matakin, inda aka cire curvature ɗin sa yadda ya kamata don inganta laushi da daidaito, yana tabbatar da samfuran ƙarshe masu inganci. Leveler yana fasalta 3 babba da 4 ƙananan rollers don cim ma wannan aikin yadda ya kamata.
ginshiƙi mai gudana
Manual decoiler--Jagora--Leveler--Roll forming machine--Fly saw cut--Fite Tebur
Babban Ma'aunin Fasaha
1.Line gudun: 5-6meters / min ya dogara da tsayin yanke
2.Profiles: Multiple masu girma dabam-daya tsawo na 50mm, da kuma daban-daban nisa na 100, 110, 120, 130, 140mm
3.Material kauri: 1.9mm (a cikin wannan yanayin)
4.Suitable abu: Hot birgima karfe, sanyi birgima karfe, galvanized karfe
5.Roll kafa inji: Cast-baƙin ƙarfe tsarin da sarkar tuki tsarin.
6.A'a. Na kafa tashar: 28
7.Cutting tsarin: Saw yankan, yi tsohon baya tsayawa lokacin yankan.
8.Changing size: Atomatik.
9.PLC cabinet: Siemens tsarin.
Ainihin shari'ar-Bayyanawa
Manual Decoiler
Injin Ƙirƙirar Roll
Na'ura mai yin nadi yana tsaye a matsayin ginshiƙi na layin samarwa, yana alfahari da saiti 28 na kafa tashoshi da ingantaccen tsarin simintin ƙarfe. Ƙarfafa tsarin sarka mai ƙarfi, yana samar da ingantaccen katako na katako masu girma dabam dabam tare da tsayi iri ɗaya da faɗin jeri.daga 100 zuwa 140 mm. Masu aiki za su iya shigar da girman da ake so ba tare da wahala ba ta hanyar allon kula da PLC, suna haifar da gyare-gyare ta atomatik na kafa tashoshi don daidaitaccen matsayi. Wannan tsari mai sarrafa kansa, gami da sauye-sauyen girma, yana ɗaukar kusan mintuna 10, sauƙaƙe ta motsin kafa tashoshi tare da layin dogo, yana daidaita maɓalli 4 masu ƙirƙira don faɗi daban-daban.
Ƙirƙirar rollers an yi su ne daga Gcr15, babban ƙarfe mai ɗaukar carbon chromium mai daraja don taurinsa da juriya. Wadannan rollers an yi su ne da chrome-plated don dorewa mai tsayi, yayin da ramukan, waɗanda aka yi da kayan 40Cr, suna fuskantar ingantaccen magani na zafi don ƙarin ƙarfi.
Yanke Mai Yawo
Siffar rufaffiyar katakon akwatin yana buƙatar madaidaicin yankan gani don kiyaye mutuncin tsari da hana nakasar yankan gefuna. Wannan hanyar tana rage sharar da bakin karfe, yana tabbatar da yankan filaye masu santsi ba tare da bursu ba. Wuraren gani mai inganci yana ba da tabbacin daidaito da taurin kai, yayin da tsarin sanyaya yana tsawaita rayuwarsu don ci gaba da aiki.
Kodayake saurin yankan gani ya ɗan yi hankali fiye da sausaya na ruwa, aikin mu ta hannu yana tabbatar da aiki tare tare da saurin samar da injin, yana ba da damar aiki mara yankewa da ingantaccen aiki.
Encoder & PLC
Na'urar da ke ƙirƙira nadi tana haɗa mai rikodin Koyo na Jafananci don fassara daidai tsayin coil zuwa siginar lantarki don majalisar sarrafa PLC. Mai sarrafa motsi a cikin yana tabbatar da motsi maras kyau na na'ura mai sausaya, yana kiyaye tsayin yanke daidai ba tare da hanzari ko raguwa ba. Wannan yana haifar da santsi da kwanciyar hankali alamun waldi, hana fasar bayanin martaba da tabbatar da samar da katako mai daraja-sa.
Masu aiki suna da cikakken iko akan sigogin samarwa ta hanyar allon kula da PLC, gami da saurin samarwa, girman bayanin martaba, yanke tsayi, da yawa. Tare da ƙwaƙwalwar ajiyaajiyadon sigogin da aka saba amfani da su, masu aiki zasu iya daidaita samarwa ba tare da shigar da siga mai maimaitawa ba. Bugu da ƙari, harshen allo na PLC za a iya keɓance shi don dacewa da abubuwan da ake so.
Tashar Jirgin Ruwa
Tashar mu ta hydraulic, sanye take da magoya bayan wutar lantarki mai sanyaya, da kyau yana watsar da zafi, yana tabbatar da tsawaitawa kuma amintaccen aiki tare da ƙarancin gazawa.
Garanti
A ranar jigilar kaya, za a zana kwanan wata na yanzu akan farantin karfe, wanda ke nuna farkon garantin shekaru biyu don duk layin samarwa da garanti na shekaru biyar don rollers da shafts.
1. Decoiler
2. Ciyarwa
3.Bugi
4. Mirgine kafa tsaye
5. Tsarin tuki
6. Tsarin yankan
Wasu
Waje tebur
