Kubhururuka Akaona Kucheka Nhanho Beam Roll Kugadzira Machine

Kubhururuka Kuona Kucheka Nhanho Beam Roll Kugadzira Machine Featured Image

Tsanangudzo Pfupi

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Nhanho danda inoita basa rakakosha muheavy-duty pallet racking systems, zvakananga kupesvedzera simba uye kutakura mutoro wehutano hwese chimiro.

Vagadziri vanowanzo shandisa roll kugadzira michina ine1.5-2mm inopisa-yakakungurutswa kana inotonhora-yakakungurutswa simbikugadzira matanda enhanho. Kuwedzera hupenyu hwavo uye kudzivirira deformation inokonzerwa nesimbi coil tension, welding inoiswa pamajoini esimbi coil. Maviri akajairwa welding maitiro anoshandiswa muindasitiri ndeayaMIG welder (sezviri munyaya iyi) uye laser yakazara welder.

Ose ari maviri MIG welder uye laser akazara welder anobatsira mukusimbisa kuvimbika kwechimiro. Nekudaro, nekuda kwekuvhara kwakazara kwemajoini muwelding yakazara, kushanda kwayo kunopfuura iyo yeMIG welding. Vatengi vanogona kusarudza iyo welding nzira zvichienderana nebhajeti yavo uye rack kurodha zvinodiwa.

Chaiyo kesi-Main Techinical Parameters

Flow chati

Manual decoiler-- Guiding--Leveler--Roll forming machine--Flying welder--Kubhururuka saha yekucheka--Kunze tafura

Main Techinical Parameters

1.Mutsara wekumhanya: 4-5 m / min, inogadziriswa

2.Profiles: Multiple saizi-yakafanana upamhi hwe66mm, uye kureba kwakasiyana kwe76.2-165.1mm

3.Material ukobvu: 1.9mm (munyaya iyi)

4.Suitable zvinhu:Inopisa yakakungurutswa simbi, inotonhora yakakungurutswa simbi, galvanized simbi

5.Roll kugadzira muchina: Cast-iron chimiro uye cheni yekutyaira system.

6.Kwete. Yekugadzira chiteshi: 26

7.Welding system: 2 * welding mazhenje, roll yekare hairegi kana welding.

8.Cutting system: Saw yekucheka, rollformer hairegi kana ichicheka.

9.Kuchinja ukuru: Automatically.

10.PLC cabinet: Siemens system.

Nyaya chaiyo-tsanangudzo

Manual Decoiler

Iyo decoiler yemanyorero inoratidzira abhureki mudziyoyakagadzirirwa kugadzirisa core yekuwedzera tension mukati mehuwandu hwe φ490-510 mm, kuve nechokwadi chekushanda kusina kunaka. Tichifunga nezvekushandiswa kwe1.9mm simbi coil, pane njodzi yekungoerekana yabuda yakavhurika panguva yekusunungura.Kugadzirisa kuchengeteka ukukunetseka, ruoko rwekutsikirira runoiswa kuti ubatisise coil yesimbi panzvimbo, ukuwo mashizha ekudzivirira esimbi anowedzerwa kudzivirira kutsvedza kwecoil. Iyi dhizaini haingopi mhinduro inodhura-inoshanda chete asi zvakare inotungamira chengetedzo mukusunungura maitiro.

Iyo yemanyorero decoiler inehapana simba. Zvepamusoro kugadzirwa kwesimba zvinodiwa, isu tinopa sarudzohydraulic decoilerinofambiswa ne hydraulic station.

Kutungamira & Digital kuratidza

Kutungamira ma roller anoita basa rakakosha mukuchengetedza kurongeka pakati pesimbi coil nemichina, nekudaro kudzivirira kukanganiswa kweiyo nhanho danda uye kutora chikamu mugwaro rekugadzira maitirokudzivirira rebound deformation yesimbi. Kutwasanukayenhanho danda yakakosha pamhando yechigadzirwa uye inokanganisa kutakura-kuremerwa kuita kweiyo yese racking system. Magiding rollers akaiswa zvine hungwaru kwete chete pakutanga kweiyo roll yekugadzira muchina asiwopanzvimbo dzakasiyana-siyana pamwe chete nemutsetse wose wekugadzira roll, kuve nechokwadi kurongeka kwakaringana mukati memaitiro ekugadzira.

Digital kuratidza zvishandiso zvinofambisakurekodha kuri nyoreyenzvimbo yakarurama yevanotungamirira rollers. Uyekuyerwa kwechinhambwekubva kune imwe neimwe inotungamira roller kuenda kuruboshwe uye kurudyi kumicheto yemupumburu wekugadzira muchina wakanyorwa mubhuku rekushandisa, zvichibvumira kugadziridzwa kuri nyore kunoenderana neaya data kunyangwe kutama kudiki kuchiitika panguva yekufambisa kana kugadzirwa.

Leveler

Zvichitevera izvi, coil yesimbi inoenda kune leveler. Zvichipa ukobvu hwayo hwe1.9mm, zvakakosha kutibvisa chero curvature iripo mucoil yesimbi, nokudaro achivandudza flatness yayo uye parallelism nokuda kwemhando yedanho danda. Yakashongedzerwa nematatu ekumusoro uye mana epasi ekuyeresa roller, iyo leveler inobudirira kuzadzisa ichi chinangwa, ichiva nechokwadi chekwakaringana flatness uye parallelism kune inotevera roll yekugadzira maitiro.

Roll Kugadzira Machine

Pamwoyo wemutsara wese wekugadzira pane mutsetse wekugadzira roll. Yakashongedzerwa neinosiyana yekumhanyisa kudzora inofambiswa ne (yechiJapan mhando) Yaskawa inverter, muchina unopa inosiyana-siyana yekumhanya kubva 0 kusvika 10m/min, kuve nechokwadi kuchinjika kune zvakasiyana kugadzirwa zvinodiwa. Inoratidzira makumi maviri nematanhatu ekugadzira zviteshi, inoshandisachimiro chemadziro-pani uye cheni-kutyaira system, yakagadzirwa zvine hungwaru kuti ipe humbowo uye nehunyanzvi mukuumba maitiro. Iine yekucheka-kumucheto tekinoroji uye yakasimba dhizaini, iyo roll yekugadzira muchina inoshanda sekona yekona yemhando uye kugadzirwa mukati memutsara wekugadzira.

Kugona kugadzirahukuru hwakasiyana, nehupamhi hwe66mm uye kureba kubva pa76.2 kusvika 165.1mm, iyi sisitimu inopa kuchinjika mukubuda. Pakuisa iyo yaidiwa yezasi hupamhi uye kureba muPLC control cabinet, zviteshi zvekugadzira zvinongozvigadzirisa kune chaiyo zvinzvimbo uye gadzirisa.mapoinzi ekugadzira akakosha (A uye B mapoinzi), kufambisa saizi shanduko mune angangoita maminetsi gumi. Kugadziriswa kwehurefu kunoenderana nekusiyana kweakakosha ekugadzira mapoinzi (A uye B mapoinzi), zvichiita kuti kugadzirwa kwematanho matanda ane hurefu hwakasiyana.

Gcr15, high-carbon chromium-inotakura simbi inozivikanwa nekuoma kwayo uye kusapfeka, inoshandiswa kugadzira zvinhu zvekugadzira rollers. Kuti uwedzere kusimba, ma roller anoiswa chrome plating. Pamusoro pezvo, shafts dzakagadzirwa ne40Cr zvinhu zvinorapwa kupisa, kuwedzera simba uye kuve nechokwadi chekuvakwa kwakasimba.

Flying MIG Welder

Kurebesa hupenyu hwenhanho danda uye kudzivirira kupatsanurwa pamajoini esimbi coil, welding inoshandiswa pamajoini emakoiri esimbi mune doti patani. Iyo nzvimbo pakati pedoti rega rega inogadziriswa zvinoenderana nezvinodiwa nemutengi. Pamusoro pezvo, matochi maviri ewelding anoiswa kuti awedzere kumhanya kwemutsara. Matochi ayainogona kufamba panguva imwe chete nemupumburu wekugadzira kumhanya, kuve nechokwadi chekuenderera mberi kwekushanda kwemupumburu wekugadzira muchina.

Flying Saw Kucheka

Kutevera kuumbwa kwemupumburu, nhanho danda inofambira mberi kumuchina wekucheka, uchishandisa muchina wekucheka masaha nekuda kweiyo yakavharwa chimiro chenhanho danda. Specialized saw blades inovimbisa kurongeka kwakanyanya uye kuoma, ukusprayer inotonhorerainochengetedza masaha, ichirebesa upenyu hwadzo. Kunyangwe iyo saha yekucheka kumhanya ichinonoka pane hydraulic kuveura,nharembozha inosanganisirwa kuti ienderane nekumhanya kwekugadzira kwemuchina wekugadzira, kuve nechokwadi chekushanda kusina kukanganiswa. Uyezve, muchina wekucheka wesaha unovimbisa kusaraswa kushoma panguva yekutsiviwa kwesimbi coil uye kucheka chimiro.

Encoder & PLC

Mukati memushini wekugadzira roll, yeJapan Koyo encoder inoshandura kureba kwecoil kuita chiratidzo chemagetsi, icho chinozoendeswa kuPLC control cabinet. A motion controller, anogara mukati memagetsi ekudzora kabhineti, anovimbisa kukurumidza kukurumidza uye kudzikisira panguva yekumberi uye kumashure kwekufamba kwemuchina wekucheka, nekudaro uchiwana chaiyo yekucheka kureba. Iyi meticulous control mechanism inovimbisa yakagadzikana uye yakatsetseka ekuisa mamaki, kudzivirira matanda enhanho kubva pakutsemuka uye kuve nechokwadi chakagadzikana, chemhando yepamusoro kugadzirwa. Vashandi vanogona kugadzirisa zviri nyore kumhanya kwekugadzira, kuseta zviyero zvekugadzira, kureba kwekucheka, uye nezvimwe kuburikidza nePLC skrini. Uyezve, iyo PLC inodzora kabhineti inoratidzira ndangariro yekuchengetedza basa kune inowanzoshandiswa paramita uye inopa dziviriro kubva pakuremerwa, pfupi pfupi, uye kurasikirwa kwechikamu, kuve nechokwadi chekushanda kwekuvimbika uye kuchengetedzeka.

Mutauro uri paPLC skrini unogona kugadzirwa zvinoenderana nezvinodiwa nevatengi.

Hydraulic Station

Yedu hydraulic chiteshi inoratidzira inotonhorera yemagetsi fan kuti inyatso bvisa kupisa, kuve nechokwadi chekushanda kwenguva refu uye yakavimbika ine yakaderera kutadza mitengo.

Warranty

Pakutumirwa, zuva rekutumira rinoratidzwa pane zita resimbi, rinopa makore maviri vimbiso yemutsara wose wekugadzira uye makore mashanu waranti ye rollers uye shafts.