SQUARE TUBE ROLL KUPANGA MACHINE
Mzerewu umapangidwira kupanga machubu akulu okhala ndi makulidwe a 2mm, ndi miyeso yoyambira 50-100mm m'lifupi ndi 100-200mm kutalika.
Mzere wopanga umaphatikizapo njira zingapo zofunika: kuwongolera, kuwongolera nkhonya, kukhomerera, kusanja pambuyo nkhonya, kupanga mpukutu, kuwotcherera kwa laser, kuchotsa fume, ndi kudula.
Pokhala ndi makhazikitsidwe athunthu komanso makina apamwamba kwambiri, mzere wopangawu umapereka njira ina yabwinoko kuposa makina wamba wowotcherera wamba, makamaka pakuchepetsa kupanga.
REAL CASE-MAIN TECHNICAL PARAMETERS
Tchati choyenda: Hydraulic decoiler yokhala ndi galimoto yodzaza--Leveler--Servo feeder-Punch press--Hydraulic punch--Limiter--Guiding-Leveler--Roll former--Laser weld--Flying saw cut--Table table
REAL CASE-MAIN TECHNICAL PARAMETERS
· Kuthamanga kwa mzere wosinthika: 5-6m / min ndi kuwotcherera kwa laser
· Zida zogwirizana: Chitsulo chotentha, chitsulo chozizira, chitsulo chakuda
Kukula kwa zinthu: 2mm
· Makina opangira roll: Kapangidwe kachitsulo kachitsulo kolumikizana konsekonse
Makina Oyendetsa: Makina oyendetsedwa ndi Gearbox okhala ndi shaft ya cardan yapadziko lonse
· Kudula dongosolo: Flying macheka kudula, ndi mpukutu wakale kupitiriza ntchito pa kudula
· Kuwongolera kwa PLC: Nokia system
ZINTHU ZONSE-MACHITA
1.Hydraulic decoiler*1
2.Standalone Leveler*1
3.Kanikizani nkhonya*1
4.Makina a Hydraulic punch*1
5.Servo feeder*1
6.Kuphatikizika kwa Leveler*1
7.Makina opangira gudumu*1
8.Laser kuwotcherera makina *1
9.Kuwotcherera Fume Purifier*1
10.Flying macheka odulira makina*1
11.Kunja tebulo*2
12.PLC control cabinet*2
13.Hydraulic station*3
14.Bokosi lazigawo (Zaulere)*1
CHENENE-CHENSI-KUTANTHAUZIRA
Hydraulic decoiler
•Ntchito: Chimango cholimba chimamangidwa kuti chithandizire kukweza koyilo yachitsulo. The hydraulic decoiler imakulitsa magwiridwe antchito komanso chitetezo pakudyetsa zitsulo zachitsulo mumzere wopanga.
•Core Expansion Chipangizo: Ma hydraulic mandrel kapena arbor amasintha kuti agwirizane ndi zitsulo zokhala ndi mainchesi amkati a 490-510mm, kukulitsa ndi kuphatikizika kuti agwire mwamphamvu koyilo ndikuwonetsetsa kuti kuwola kosalala.
•Press-mkono: Mkono wosindikizira wa hydraulic umateteza koyilo yachitsulo, kuteteza kukomoka mwadzidzidzi chifukwa cha kupsinjika kwamkati ndikuteteza ogwira ntchito kuti asavulale.
•Coil Retainer: Kapangidwe kake kamapangitsa kuti koyiloyo ikhalebe yotetezeka ndikuloleza kuyika ndikuchotsa mosavuta.
•Control System: Dongosololi lili ndi PLC ndi gulu lowongolera, lomwe limaphatikizapo batani loyimitsa mwadzidzidzi kuti muwonjezere chitetezo.
Chipangizo Chosasankha: Kukweza Galimoto
•Kusintha Coil Moyenera: Imathandiza kusintha zitsulo zachitsulo motetezeka komanso moyenera, kuchepetsa ndalama zogwirira ntchito.
•Kugwirizana kwa Hydraulic: Pulatifomu imatha kusinthidwa ndi hydraulically mmwamba ndi pansi kuti igwirizane ndi mandrel. Kuonjezera apo, galimoto yonyamula katundu, yomwe imakhala ndi mawilo, imatha kuyenda ndi magetsi m'mphepete mwa njanji.
•Chitetezo Chopanga: Mapangidwe a concave amagwira mwamphamvu koyilo yachitsulo, kuteteza kutsetsereka kulikonse.
Makina opangira: Shearer Butt Welder
· Imalumikiza ma koyilo achitsulo omaliza ndi atsopano, kuchepetsa nthawi yodyetsera ndikusintha makoyilo atsopano.
• Amachepetsa ndalama zogwirira ntchito komanso kuwononga zinthu.
· Imawonetsetsa kumeta kosalala, kopanda burr kuti igwirizane bwino ndi kuwotcherera.
· Imakhala ndi kuwotcherera kwa TIG kwa ma weld osasinthasintha komanso amphamvu.
· Mulinso magalasi otetezera patebulo lowotcherera kuti muteteze maso a ogwira ntchito.
· Kuwongolera kwamapazi kumapangitsa kuti ma coil atseke mosavuta.
· Customizable kwa m'lifupi koyilo osiyanasiyana ndipo mosavuta Integrated mu mizere kupanga osiyanasiyana m'lifupi mwake osiyanasiyana.
Standalone Leveler
· Amachepetsa kupsinjika ndi kufooka kwapamtunda pamakoyilo achitsulo kudzera mukusintha kwa pulasitiki, kuteteza zolakwika za geometric panthawi yopanga.
Kuwongolera ndikofunikira pamakoyilo okhuthala kuposa 1.5mm omwe amafunika kukhomeredwa.
· Mosiyana ndi ma leveler ophatikizika ophatikizidwa ndi ma decoilers kapena makina opangira mpukutu, zoyimira zoyimirira zimagwira ntchito mothamanga kwambiri.
Kukhomerera Gawo
• Pamzerewu, timagwiritsa ntchito makina osindikizira a punch ndi hydraulic punch pobowola mabowo. Gulu lathu lauinjiniya lapanga njira yabwino yogwirira ntchito zamabowo ovuta, kusanja bwino komanso mtengo wake pophatikiza ubwino wa makina onse okhomera.
Punch Press
· Kuchita mwachangu.
· Kulondola kwakukulu pamabowo poboola.
· Zabwino pamabowo okhazikika.
Hydraulic Punch
• Amapereka kusinthasintha kwakukulu pamabowo osiyanasiyana. Punch ya hydraulic imatha kusintha mawonekedwe osiyanasiyana a dzenje, kusintha ma frequency kubowola moyenerera ndikusankha mitundu yosiyanasiyana ndi sitiroko iliyonse.
Servo Feeder
Chodyetsa, choyendetsedwa ndi mota ya servo, chimawongolera kudyetsa zitsulo zachitsulo mu makina osindikizira kapena makina a hydraulic punch. Ndi nthawi yoyankha mwachangu komanso kuchedwa pang'ono koyimitsa, ma servo motors amawonetsetsa kutalika kwa chakudya komanso malo osasinthika a mabowo, kuchepetsa kwambiri zinyalala kuchokera ku nkhonya zolakwika. Dongosololi limakhalanso lopanda mphamvu, limakoka mphamvu pokhapokha likugwira ntchito, komanso limasunga mphamvu panthawi yopanda ntchito. Chodyetsacho chimatha kukonzedwa bwino, chololeza kusintha kwachangu patali ndi liwiro la kukhomerera, kuchepetsa nthawi yokhazikitsira posintha nkhonya. Kuphatikiza apo, makina amkati a pneumatic clamping amateteza pamwamba pazitsulo zachitsulo kuti zisawonongeke.
Limiter
Imawongolera mayendedwe opangira kuti apititse patsogolo magwiridwe antchito ndikusunga magwiridwe antchito otetezeka azitsulo zonse zachitsulo ndi makina. Ngati koyiloyo ikakumana ndi sensa yotsika, zikutanthauza kuti njira zotsegulira, zowongolera, ndi kukhomerera patsogolo pa chotsitsa zikugwira ntchito mwachangu kuposa magawo opangira, kuwotcherera, ndi kudula. Njira zoyambirirazi ziyenera kuyimitsidwa kuti zisamayende bwino; Kupanda kutero, ma coil buildup atha kuchitika, kutsekereza kulowa kwake mosalala mu makina opangira ndipo zomwe zingayambitse kupindika. Mosiyana ndi zimenezi, ngati koyiloyo ikhudza sensa yapamwamba, imasonyeza kuti magawo amtsogolo akuyenda mofulumira kuposa oyambirirawo, zomwe zimafuna kaye kaye muzochita pambuyo pa malire. Kukanika kutero kungapangitse kuti koyiloyo ikokedwe mu makina opangira mpukutu mwachangu kwambiri, zomwe zingawononge makina okhomerera ndikupanga ma roller. Kuyimitsa kulikonse kumayambitsa chidziwitso pazowonetsa nduna ya PLC, kulola ogwira ntchito kuyambiranso ntchito povomereza zomwe akufunsidwa.
Kutsogolera
Cholinga chachikulu: Kumawonetsetsa kuti koyilo yachitsulo ikugwirizana bwino ndi mzere wapakati wa makinawo, kupewa zinthu monga kupindika, kupindika, ma burrs, ndi zolakwika zomwe zidamalizidwa. Ma roller owongolera amayikidwa mwanzeru polowera komanso mkati mwa makina opangira. Ndikofunikira kuwongolera zida zolozerazi pafupipafupi, makamaka mukatha kuyenda kapena kugwiritsa ntchito makina opangira mpukutuwo. Asanatumize, gulu la Linbay limayesa m'lifupi mwake ndikuphatikiza chidziwitsochi m'mabuku ogwiritsira ntchito, kulola makasitomala kuwongolera makinawo akabweretsa.
Secondary Leveler (Khalani pa maziko omwewo ndi makina opangira mpukutu)
Coil yosalala imatsimikizira kulumikizana kwabwino kwa msoko pambuyo popanga, zomwe zimathandiza kwambiri pakuwotcherera. Kuwongolera kwachiwiri kumathandizira kupititsa patsogolo kusanja bwino komanso kuchepetsa kupsinjika pamfundo zokhomedwa. Monga muyeso wowonjezera, kuyika chowongolera ichi pamakina opangira makina kumapereka njira yotsika mtengo komanso yoyenera.
Makina Opangira Roll
· Zosiyanasiyana Zopanga: Mzerewu umatha kupanga machubu akuluakulu okhala ndi miyeso yoyambira 50-100mm m'lifupi ndi 100-200mm kutalika. (Linbay ikhozanso kupereka makonda amitundu ina.)
· Kusintha Kukula Kwadzidzidzi: Pokhazikitsa ndi kutsimikizira kukula komwe mukufuna pa zenera la PLC, malo opangirawo amasuntha motsatana ndi njanji zowongolera kupita kumalo enieni, kusintha malo opangira momwemo. Makinawa amakulitsa kulondola komanso kosavuta, kumachepetsa kufunika kosintha pamanja ndi ndalama zomwe zimagwirizana.
· Kuzindikira kwa Lateral Movement: Encoder imatsata ndendende kayendedwe ka mayendedwe a malo opangira ndipo nthawi yomweyo imatumiza izi ku PLC, ndikusunga zolakwika zamayendedwe mkati mwa kulolerana kwa 1mm.
· Zomverera Zochepetsa Chitetezo: Masensa awiri otetezera chitetezo amaikidwa kumbali zakunja za njanji zowongolera. Sensa yamkati imalepheretsa kupanga masiteshoni kuti asasunthike pafupi kwambiri, kupewa kugundana, pomwe sensor yakunja imatsimikizira kuti sapita kutali kwambiri.
· Frame Yolimba ya Cast-iron: Chokhala ndi chimango chodziyimira chowongoka chopangidwa kuchokera kuchitsulo chonyezimira, cholimba ichi ndi choyenera pakupanga kwamphamvu kwambiri.
· Yamphamvu Drive System: Bokosi la giya ndi cholumikizira chapadziko lonse lapansi chimapereka mphamvu zolimba, zomwe zimathandizira kugwira ntchito kosalala mukamapititsa ma coils okulirapo kuposa 2mm kapena pakupanga liwiro lopitilira 20m/min.
· Ma Roller Okhazikika: Zopangidwa ndi Chrome-zokutidwa ndi kutentha, zodzigudubuzazi zimalimbana ndi dzimbiri ndi dzimbiri, zomwe zimapangitsa moyo wautali.
· Main Motor: Kusintha kokhazikika ndi 380V, 50Hz, 3-gawo, ndi zosankha zomwe zilipo.
Laser Weld
· Ubwino Wowonjezera ndi Kulondola: Imapereka kulondola kwapamwamba komanso kulumikizana kolimba.
· Mgwirizano Waukhondo komanso Wopukutidwa: Imaonetsetsa kuti mgwirizano ukhale woyera, wosalala.
Welding Fume purifier
• Kuletsa Kununkhira ndi Kutentha: Imagwira bwino ntchito ndi kuchotsa fungo ndi utsi umene umatuluka powotcherera, kuonetsetsa kuti fakitale imakhala yotetezeka komanso kuteteza thanzi la ogwira ntchito.
Flying Saw Cut
· Flying Dulani: Gawo lodulira limalumikizana ndi liwiro la makina opangira mpukutu panthawi yogwira ntchito, kukulitsa luso lopanga komanso kutulutsa.
· Kudula Mwangwiro: Ndi servo motor ndi chowongolera choyenda, gawo lodulira limasunga kulondola kwa ± 1mm.
· Sawing Njira: Amapereka mabala olondola popanda kusokoneza m'mphepete mwa mbiri zotsekedwa.
· Kuchita Mwachangu: Kudula kulikonse kumatulutsa zinyalala zochepa, kuchepetsa ndalama zakuthupi.
·Flexible Operation: Mosiyana ndi njira zina zodulira zomwe zimafuna masamba enieni amitundu yosiyanasiyana, kudula macheka kumasinthika, kumapereka kupulumutsa mtengo pamasamba.
1. Decoiler
2. Kudyetsa
3.Kukhomerera
4. Mipukutu yopangira zoyimira
5. Kuyendetsa galimoto
6. Kudula dongosolo
Ena
Kunja tebulo
