UMLANDO
Igatha yensimbi isebenza njengengxenye ebalulekile yokukhipha amanzi efakwe emaphethelweni ophahleni ukuze ibambe futhi iqondise amanzi emvula kude nesakhiwo, okusiza ukuvimbela umonakalo ohlobene namanzi. Amagatha ngokuvamile akhiwa ngezinto ezifana ne-aluminiyamu, insimbi, insimbi enombala, ithusi, negalvalume, enogqinsi oluphakathi kuka-0.4 no-0.6 mm.
Lo mugqa wokukhiqiza uhlanganisa ukwakheka kwemigqa emibili, okuvumela ukwakhiwa kwamasayizi amabili ahlukene e-gutter emugqeni ofanayo, nakuba kungenjalo ngesikhathi esisodwa. Lo mklamo uthuthukisa ukusetshenziswa kwendawo futhi wehlise izindleko zemishini kuklayenti.
I-REAL CASE-MAIN TECHNICAL PARAMETERS
Ishadi eligelezayo: I-Decoiler--Guiding--Roll former--Swag punching--Hydraulic cutting--Out table
I-REAL CASE-MAIN TECHNICAL PARAMETERS
· Isivinini Somugqa: Iyalungiseka, kusukela ku-0-12m/min.
· Izinto Ezivumelanayo: I-Aluminium, insimbi, insimbi enombala, igalvalume, ithusi.
· Ubukhulu BezintoUbukhulu: 0.4-0.6mm.
· Umshini Wokwenza Roll: Idizayini yemigqa emibili enesakhiwo sephaneli yodonga.
· Isistimu yeDrayivu: Uhlelo oluqhutshwa ngamaketanga.
· Cutting System: Indlela yokuma bese usike, lapho umqulu wangaphambili ume khona ngesikhathi sokusika.
· Ukulawulwa kwe-PLC: Isistimu ye-Siemens.
I-REAL CASE-MACHINERY
1.I-Hydraulic decoiler*1
2.Umshini wokwenza umqulu*1
3.Umshini we-Hydraulic swag punch*1
4.Umshini wokusika amanzi*1
5.Ithebula elingaphandle*2
6.PLC control cabinet*1
7.Isiteshi samanzi*2
8.Ibhokisi lezingxenye eziyisipele(Mahhala)*1
INKCAZELO YANGEMPELA
I-Hydraulic Decoiler
· Uhlaka: Uhlaka oluqinile lwenzelwe ukusekela ngendlela enokwethenjelwa amakhoyili ensimbi, ane-decoiler ene-hydraulic powered ethuthukisa ukusebenza kahle nokuphepha ngesikhathi sokuphakela ikhoyili emugqeni wokukhiqiza.
· I-Core Expansion Mechanism: I-mandrel eshayelwa ngamanzi (noma i-arbor) ilungisa ukuze ifake amakhoyili ensimbi anobubanzi bangaphakathi obungu-490-510mm, ivikele ikhoyili ukuze ivuleke bushelelezi futhi iqine.
· Cindezela Ingalo: Ingalo yokucindezela nge-hydraulic iqinisekisa ukuthi ikhoyili ihlala endaweni, inciphisa ingozi yokuhlehla kungazelelwe ngenxa yokucindezeleka kwangaphakathi nokuvikela ukuphepha kwezisebenzi.
· I-Coil Retainer: Ivikelwe kuma-mandrel blades ngezikulufu namantongomane, isibambi sekhoyili sigcina ikhoyili yensimbi ingasuki, futhi kulula ukuyifaka noma ukuyikhipha njengoba kudingeka.
· Isistimu yokulawula: Ifakwe i-PLC nephaneli yokulawula ehlanganisa inkinobho yokumisa izimo eziphuthumayo, ethuthukisa ukuphepha kokusebenza.
·Izinketho ze-Decoiler Zokwakhiwa Kwerowu Ekabili: Emishinini yokwenza umqulu wemigqa emibili, i-decoiler ye-shaft eyodwa ingasetshenziswa futhi ibekwe kabusha ukuze konge izindleko, nakuba idinga isikhathi esengeziwe. Kungenjalo, ama-decoiler amabili e-single-shaft noma i-double-shaft decoiler angasetshenziswa ekukhiqizeni ngokuphumelelayo.
Amabha Aqondisayo
· Ukuqondanisa: Iqinisekisa ukuthi ikhoyili yensimbi igxile kahle phakathi ne-eksisi yomshini, ivimbela izinkinga zokuphakelayo ezingase ziholele ekusontekeni, ekugobeni, ekuqhumeni, noma ekungalumbeni kahle kobukhulu bomkhiqizo oqediwe.
· Ukuzinza: Ukuzinzisa okokusebenza kuyisihluthulelo, ngamabha aqondisayo aqinisekisa ukuphakelayo okufanayo, okubalulekile ekukhiqizeni izingxenye zekhwalithi ephezulu ezakhiwe ngama-roll.
· Isiqondiso: Baqondisa izinto ngokushelelayo kusethi yokuqala yokwakha amarola, okubalulekile ekubunjweni kokuqala okunembile.
· Isondlo: Kubalulekile ukulinganisa njalo izisetshenziswa eziqondisayo, ikakhulukazi ngemva kokuthutha noma ukusetshenziswa okunwetshiwe. Ngaphambi kokuthunyelwa, i-Linbay irekhoda ububanzi obuyisiqondiso encwadini yomsebenzisi, okuvumela ukulinganisa okunembile lapho ikhasimende lithola okokusebenza.
Umshini Wokwenza Roll
· Ibiza Ngezindleko Zokukhiqiza I-Gutter: Ihlanganisa idizayini yephaneli yodonga ngesistimu eqhutshwa ngamaketango.
· Ukuhlukahluka Kosayizi Abaningi: Ukusethwa kwemigqa emibili kusekela ukukhiqizwa kwamasayizi amabili ahlukene e-gutter, ukwandisa isikhala nokunciphisa izindleko zemishini.
· I-Chain Protection: Amaketanga avalelwe ngaphakathi kwebhokisi lensimbi, okuqinisekisa ukuphepha komsebenzi kanye nokuvikela amaketango emonakalweni ngenxa yemfucumfucu ehamba emoyeni.
·Ukusebenza Okuthuthukisiwe: Yehlisa isikhathi sokusetha ngokuqhathaniswa namasistimu omugqa owodwa adinga ukushintshwa mathupha.
· Ukwakha ama-Roller: Ifakwe amaroli akha ama-20, okuhlanganisa nama-engeli angu-2 okwakhiwa kwamagagasi amancane okuthuthukisiwe njengoba kukhonjisiwe esithombeni esihambisana nalesi sihloko.
·Ama-Roller Aqinile: Amarola afakwe nge-chrome futhi aphathwa ngokushisa ukuze angagqwali futhi amelane nokugqwala, okunikela empilweni yesevisi ende.
· I-Main Motor: Ukucaciswa okujwayelekile kungu-380V, 50Hz, isigaba esingu-3, kunezinketho zokwenza ngokwezifiso ezitholakalayo.
I-Swag Punching
· Ukucushwa kweGutter: Isiphetho se-gutter yensimbi sincishisiwe ukuze kwehliswe ububanzi baso, okusivumela ukuthi sishelele kwenye ingxenye ye-gutter ukuze silingane ngokuvikelekile.
· Amandla Omshini: Isebenzisa i-hydraulic punching die ukwenza uxhumano ekugcineni, iqinisekisa ukuhlangana okubushelelezi nokuvikelekile phakathi kwamasegimenti amabili we-gutter.
Ukusika kweHydraulic
· Ama-Blades ngokwezifiso: Yenzelwe ukulingana nephrofayili ye-gutter, iqinisekisa ukusikeka okuhlanzekile ngaphandle kokuguqulwa noma ama-burrs.
· Ubude obunembile bokusika: Igcina ukubekezelelana okungu-±1mm. Lokhu kunemba kufinyelelwa ngesishumeki esikala ukunyakaza kwekhoyili yensimbi, siguqule le datha ibe amasignali kagesi athunyelwa kukhabhinethi ye-PLC. Ama-opharetha angalungisa ubude bokusika, ubuningi bokukhiqiza, nesivinini ngesixhumi esibonakalayo se-PLC.
1. I-Decoiler
2. Ukondla
3.Ukubhoboza
4. Izitendi zokwakha amasondo
5. Uhlelo lokushayela
6. Uhlelo lokusika
Abanye
Ithebula elingaphandle
